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Product Features

Product Features

Centered on vacuum heat treatment, we integrate automated production lines and intelligent process control to deliver heat-treatment solutions that balance safety, quality, cost efficiency, and low carbon emissions—helping customers steadily boost capacity and competitiveness under stringent process standards.

Safety

Safer

  • No open flame
  • Lower risk of gas explosion

Simplicity

Easier

  • Supports planning for fully automated production lines
  • AI-powered setup for machining/process parameters

Lower Cost

Lower cost

  • Compared to the purchase cost of comparable imported production lines, our line costs less than half.
  • Carburizing time is reduced by more than 30% compared to traditional box furnaces.

High Processing Quality

Better quality

  • No intergranular oxidation
  • Retained austenite below 10%
  • Uniform hardness within HRC ±1

Low Carbon Emissions

Less emission

  • Vacuum carburizing can be performed under saturated carburizing conditions, achieving the target specification in the shortest time. Traditional carburizing, by contrast, must control carbon potential during the process and requires longer holding and diffusion time. As a result, vacuum carburizing achieves the same heat-treatment conditions with lower energy consumption.
  • In addition to lower energy use, vacuum carburizing also produces lower carbon emissions from process gases. Traditional carburizing consumes methanol (carburizing source) and propane (carbon-enriching gas), and burns natural gas (for the flame curtain and exhaust pilot flame). Vacuum carburizing mainly consumes nitrogen (inert protective gas) and acetylene (carburizing source).
Emission Item Traditional Box Furnace Carburizing Emissions
(kg / batch)
Ting Jiayi Vacuum Multi-Purpose Furnace Carburizing Emissions
(kg / batch)
Electricity 746.24 339.2
Nitrogen   3.64
Acetylene   0.16
Methanol (wood alcohol) 64.95  
Propane (unburned) 0.685  
Propane (burned) 13.17  
Natural gas (burned) 3.76  
Total 828.8 343

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